耐磨陶瓷涂料說明書
耐磨陶瓷涂料是一種非金屬膠凝材料,它是采用耐酸和耐堿的人工合成原料經(jīng)嚴格的工藝配比和先進的無機聚合技術(shù)制成的一種粉狀陶瓷材料。它具有施工方便,維護容易,成本低廉的特點而被廣泛采用。耐磨陶瓷涂料主要由骨料和超細結(jié)合粉兩相組合,顆粒緊密堆積,體積密度大,其常溫下強度可達150MPa左右。是一般混凝土和耐火澆注料無法企及的。
Wear resistant ceramic coating is a non-metallic cementitious material, it is a kind of ceramic powder material of synthetic raw materials used in the process of acid and alkali resistance ratio of strict and advanced technology made of inorganic polymer. It has the advantages of convenient construction, easy maintenance, low cost and are widely used. Wear resistant ceramic coating is mainly composed of aggregate and the combination of ultrafine particle composition, particle density, bulk density, strength can reach 150MPa at room temperature. The general is concrete and castable can not match.
◆常溫陶瓷涂料(適用溫度<300度)適用于修補/常規(guī)涂抹
Normal temperature ceramic coatings (applicable temperature <300 degrees) apply to repair / conventional painting
◆中溫陶瓷膠料(適用溫度<600度)適用于頂部和特殊位置施工(不適用于修補料)
Medium temperature ceramic rubber compound (applicable temperature <600 degree) is suitable for top and special position construction (not applicable to repair)
◆高溫陶瓷涂料(使用溫度500—1800度)耐高溫/耐沖擊
High temperatureceramiccoating (using temperature 1000 - 300 degrees) high temperature resistance and impact resistance
涂料攪拌前 涂料攪拌中
錨固網(wǎng) 馬賽克陶瓷片
(1)具有極高的機械強度和剛度陶瓷耐磨涂料主要由耐磨骨料和結(jié)合系統(tǒng)組成,密度非常大,無大的宏觀缺陷,強度可達130Mpa,是一般混凝土和耐火澆注料無法企及的,主要是采用了離子化合物和部分人工合成共價化合物,其離子鍵結(jié)合牢固,所以強度和剛度很大,可有效抵御物料的沖擊力和剪切應(yīng)力。而結(jié)合系統(tǒng)由于采取復(fù)合強化措施和特殊處理,形成化學(xué)結(jié)合,致使其強度很高。
With high mechanical strength and stiffness of the wear-resistant ceramic coating is composed of wear-resistant aggregate and combined with the composition of the system, the density is very large, macro defect free of the strength of 130Mpa, is the general and concrete castable can not match, mainly is the use of ionic compounds and part of the artificial synthesis of covalent compounds, the strong ionic bond so, the strength and stiffness, which can effectively resist the impact of the material stress and shear stress. And combined with the system due to the complex strengthening measures and special treatment, a chemical combination, due to its high strength.
(2)具有優(yōu)良的韌性和抗震性由于陶瓷耐磨料采用無定向剛纖維和定向網(wǎng)狀增強措施,通過耦合進一步改善韌性,所以恒星牌耐磨涂料抗斷裂韌性強,可有效防止沖擊力造成的破損和剝落。另一方面由于離子鍵和其共價鍵為強結(jié)合鍵,鍵能比較高,低溫對其影響很小,而且它的振動頻率極高,常溫難以對其構(gòu)成威脅,不會產(chǎn)生熱震損毀。
Good toughness and shock resistance due to ceramic wear-resistant material with no directional and directional stiffness fiber mesh reinforced measures, to further improve the toughness by coupling, so the fracture toughness, which can effectively prevent the impact caused by damage and spalling. On the other hand due to the ionic bond and covalent bond is the strong bond, the bond energy is relatively high at low temperature, the influence is very small, and its vibration frequency is very high, it is difficult to pose a threat to its normal temperature, does not produce thermal shock damage.
(3)整體性好由于恒星牌耐磨陶瓷涂料采取了雙重補強措施,有的甚至采取了多種補強措施,有效地改善了材料性能。而且陶瓷材料低的膨脹系數(shù)等,使其體積穩(wěn)定,不可能產(chǎn)生裂縫,因而整體性好,另外施工為整體施工,無接縫出現(xiàn),因而整體性進一步提高。
Good integrity because of wear resistant ceramic coating adopts the double reinforcement measures, and some even take a variety of reinforcing measures can effectively improve the performance of materials and ceramic materials. Low expansion coefficient, the volume stability, could not produce cracks, and good integrity, in addition to the overall construction construction, no seams, the whole is further improved.
(4)環(huán)境相容性好由于采用了耐酸和耐堿的人工合成原料,不會和礦渣發(fā)生反應(yīng),同時由于這種材料多為高溫合成原料,晶體發(fā)育好,結(jié)構(gòu)完整,環(huán)境溫度不會對它造成大的影響,屬環(huán)境惰性材料,因而對環(huán)境敏感性差。
Good environmental compatibility with synthetic raw materials of acid and alkali resistance, and no slag reaction due to the material of high temperature synthetic materials, crystal growth, structural integrity, environmental temperature will not cause a big impact on its environment, the inert material, thus the environmental sensitivity is poor.
(5)無環(huán)境污染耐磨陶瓷涂料為無機非金屬材料,主要成份為硅酸鹽,和地球巖石圈成份相近,不會造成土質(zhì)惡化和重金屬離子污染,不會影響生態(tài)環(huán)境,是一種綠色環(huán)保型的產(chǎn)品。
No environmental pollution resistant ceramic coating for inorganic non-metallic materials, the main ingredients of Portland, similar to the earth's lithosphere components, will not cause soil degradation and pollution of heavy metal ions, will not affect the ecological environment, is a kind of environmental protection type products.
檢測項目 surveillance project | 檢測數(shù)據(jù) Test data | 檢測項目 surveillance project | 檢測數(shù)據(jù) Test data |
體積密度 bulk density | 2.99 g/cm3 | 導(dǎo)熱系數(shù) thermal conductivity | 1.5 W/m.k |
耐壓強度 Compressive strength | 161MPA(110℃×24h) | 耐壓強度 Compressive strength | 135 MPA (850℃×3h) |
抗折強度 Bending strength | 17.8 MPA (110℃×24h) | 抗折強度 Bending strength | 16 850℃×3h |
耐磨性 Abrasion resistance | 1.1 g/cm2 | 最高使用溫度 Maximum temperature | 2200℃ |
1、將防磨設(shè)備表面清理干凈,暴露出設(shè)備本體。 2、將錨固網(wǎng)焊接固定在防磨設(shè)備內(nèi)壁。
3、將涂料與配料完全攪拌均勻。 4、將涂料均勻的涂抹于錨固網(wǎng)表面。
適用行業(yè) | 火電行業(yè)、鋼鐵行業(yè)、水泥行業(yè)、化工行業(yè)、泵車行業(yè)港口行業(yè)、冶煉行業(yè)、煤炭行業(yè)、礦山行業(yè) |
應(yīng)用設(shè)備系統(tǒng) | 應(yīng)用抗磨部位 |
石灰石破碎及原燃料預(yù)均化系統(tǒng) | 下料溜槽、料斗及皮帶滾筒等 |
生料立磨系統(tǒng) | 進料溜槽、滾軸各封圈、選粉機導(dǎo)流葉片、立磨旋風筒、管道等 |
煤磨系統(tǒng) | 選粉機殼體、煤粉管道、回料管等 |
回轉(zhuǎn)窯系統(tǒng) | 增濕塔進、出口彎頭、篦冷機至電收塵管道、篦冷機立煤磨管道、旋風筒、電收塵隔柵板、熟料提升機下料溜槽等 |
水泥粉磨系統(tǒng) | 立磨、輥壓機、V型選粉機進料溜槽、選粉機殼體、循環(huán)風機葉輪、殼體、旋風筒及進、出料口彎頭 |
余熱發(fā)電系統(tǒng) | 篦冷機至沉降室、管道及內(nèi)壁 |
◆溫度要求:施工期間,施工地點的氣溫適宜在0C至40C之間,如氣溫過低時,材料本身及施工區(qū)域須加溫至0C以上,但應(yīng)避免在直接日曬或強風狀況下施工,以防止耐磨涂料表面的風速干裂。
Temperature requirements: during the period of construction, the construction site temperatures between 0C to 40C, if the temperature is too low, the material itself and the construction area shall be heated to above 0C, but should avoid working in direct sunlight or strong wind conditions, wind speed to prevent dry abrasion resistant coating surface.
◆表面處理:施工時首先清除施工部位表面,如表面粉磨灰及金屬銹斑。
Surface treatment: first clear the construction site construction surface, such as grinding and metal surface rust flour.
◆龜甲網(wǎng)焊接:龜甲網(wǎng)的作用尤其是當垂直面或施工面朝下時,使已涂抹的耐磨陶瓷涂料不致脫落。
Hexsteel welding: hexsteel effect especially when the vertical construction or face down, the wear-resistant ceramic coatings have been applied without falling off.
◆混合、攪拌、施工:放在攪拌機里攪拌約10分鐘,再將配置好的固化劑同時攪拌10分鐘,
嚴禁加入其他溶劑,配置好的耐磨陶瓷涂料即可倒打在龜甲網(wǎng)上,厚度應(yīng)達到施工圖紙及業(yè)主的要求,配置好的耐磨陶瓷涂料應(yīng)在20分鐘用完,時間過長會發(fā)硬,發(fā)硬后的陶瓷涂料已經(jīng)過一系列的化學(xué)反應(yīng),不能再用,并用橡皮榔頭打嚴結(jié)實,表面無縫隙、裂縫。
Mixing, stirring, construction: in a blender for about 10 minutes, then the configuration of the curing agent and stirring for 10 minutes, no other solvent resistant ceramic coatings can be configured in the shells would hit online, the thickness should reach the construction drawings and the requirements of owners, equipped with good abrasion resistant ceramic coating should be used in 20 minutes, time is too long and hard, hair hard ceramic coating has been a series of chemical reactions, and can not be reused, with a rubber hammer hit Yan solid, seamless, surface cracks.
◆養(yǎng)護:施工完后讓其自然養(yǎng)護,表面嚴禁水淋,整個過程應(yīng)嚴格按照以上工藝施工,才能達到理想的耐磨效果。
Maintenance: after the construction of the natural conservation, the surface is strictly prohibited water leaching, the whole process should be strictly in accordance with the above process construction, in order to achieve the desired effect.
涂料常規(guī)包裝 龜甲網(wǎng)
◆關(guān)于樣品:本廠免費提供樣品,樣品運費需客戶自行支付。
About the sample: our factory provides free samples, the sample freight to be paid by the customer.
◆關(guān)于客服:客服在線時間7:30——23:00,如未能及時回復(fù)您的信息,請留下聯(lián)系方式,客服會第一時間聯(lián)系您。
About customer service: customer service online time 23:00 - 7:30, such as the failure to reply to your information, please leave contact, customer service will contact you for the first time.
◆關(guān)于訂貨:下訂單時請備注說明產(chǎn)品要求,以免影響您的使用。
On the order: Please note that the order of the product requirements, so as not to affect your use.
◆關(guān)于物流:5公斤以下貨物發(fā)快遞,5公斤以上發(fā)物流,我廠不收運費,運費統(tǒng)一到付。
About Logistics: 5 kg of the following goods issued and express, more than 5 kilograms of hair logistics, our factory does not accept freight, freight uniform to pay.
◆關(guān)于售后:使用過程中有什么問題,可以網(wǎng)上詢問客服,也可致電186 3868 5085。
On the sale: the use of the process, there is any problem, you can ask the customer service online, you can call 18638685085